Seth B

Posts Tagged ‘sustainable manufacturing’

Walmart Developing Worldwide Sustainable Product Index

In Eco Friendly Furnshings on August 28, 2009 at 12:09 am

Who would think that Walmart would take the first step towards developing a worldwide sustainable product rating?  For a long time Walmart was considered by many environmentalists as the leading polluter and local job loss creator.

wmLast week, Walmart released a press statement that “reaffirmed its commitment to the environment, by incorporating sustainable business practices throughout the entire consumer business supply chain.”

Inhabitat has written a great overview of the system, and their opinion is “Yes. Walmart’s sustainability index may be a game changer, and it could easily have as much impact as a cap and trade program. With over (7200 worldwide retail stores), the mega-corporation has the power and reach with manufacturers worldwide to get them on board with this program.”

The goal with the Sustainable Product Index is to clarify the abundance of Green Labels that are already in the marketplace, and help consumers choose products that are more efficient, last longer, and perform better.  The system will index and quantify the sustainable attributes of a product by examining them from raw materials to disposal.  The main term is called Life Cycle Assessments, which will take into account not only the product, but also what the supplying companies are doing to monitor and reduce and improve their environmental and social impact on the world.

scThe Sustainable Product Index is being developed by Walmart, Arizona State University, and the University of Arkansas as an “open source” sustainability consortium that will also work with other businesses, NGOs, and governmental agencies.  Walmart emphasizes that they will not “own” the index and considers the strength in success to be its design as a globally shared and open platform tool for all.

Walmart says, “The final step of the index is to provide customers with product information in a simple, convenient, easy to understand manner so they can make choices and consume in a more sustainable way.  This will provide customers with greater transparency in to the quality and history of products than they have today.  How that information is delivered to consumers is still undermined.”

“Developing indices to reliably compare products on their environmental performance, in addition to an open source database to support this, is a key step in the transition to a green economy. The EPA is very interested in this project and will follow it closely,” said Clare Lindsay of the U.S Environmental Protection Agency’s Office of Resource Conservation and Recovery.”

Currently, they are asking more than 100,000 suppliers to briefly evaluate their  own companies’ sustainability, focusing on top-tier suppliers in the U.S. to complete the survey by Oct. 1st, 2009.   The 15 questions are grouped in 4 categories: energy and climate, material efficiency, natural resources, and people and community.  You can see them here.

You can also see the whole Walmart Sustainability Index: Version 1.0 here it is a 6 page document that also includes FAQ’s, terms, and definitions.

Walmart also has a video of Mike Duke, president and CEO, Walmart Stores, Inc. explaining the sustainability index and why transparency is needed in the supply chain.

Importance of Sustainability – Walmart EVP Corp. Affairs – Leslie Dach

Sustainability Index – Walmart CEO – Mike Duke

Sustainability Index – Walmart EVP and CMO – John Fleming

Green Day at Hospitality and Design Expo

In Eco Friendly Furnshings on June 1, 2009 at 10:09 pm

Green Day at the Hospitality Design Expo in Las Vegas was another success this year.  Over one hundred and fifty people showed up to talk about a number of green categories in hospitality and green furniture.  Attendees ranged from designers and consultants, to manufacturers and green buyers.

The main focus seemed to be on green hotel projects that have been completed, including some issues that have surfaced with ideas on how to solve them.  Jake Kheel was the initial speaker, giving a really great overview on what they have accomplished in Punta Cana, which I found to be fascinating and inspiring.

Some drinks and chatting (otherwise know as social networking) then took place, and back to more hotel stories, called “Greening the Brand”.  These were presented by some of the larger hotel chains (Hyatt and Starwood), and they reviewed what they are doing–from their normal day-to-day operations, to their green-branded hotels, how and to whom they market, and lots of images of their properties.

Well, not to be boring and detail the whole convention, my favorite part was the discussion about third party certifications, but it ended up walking around a major point.  How much does it cost?  A person in the audience even directly asked this question during the Q and A, but it was skirted in good political style. At the end, it was a free style show, with really cool ideas from leaders in the industry giving presentations.

I would like to compliment Tara Mastrelli, who coordinated the event and managed to keep all these creative minds on track…  It was well organized, interesting, and broken up well.

Here is a link to the Green Day Event Homepage

Eco Friendly Furniture Materials

In Eco Friendly Furnshings on April 7, 2009 at 6:15 am

The original article was published at

http://www.goodfactories.com/article/542

You can find Green Furniture Manufacturers on GoodFactories.com

A lot of discussion has been centered on materials that should be able to be called “Green”. Below in an overview and discussion on most materials that may be considered more sustainable and are used in the home furnishings industry.

Wood has been the most common construction material for home furnishings for thousands of years. And it is green. Not only is wood renewable, but properly managed forests also help reduce green house gas emissions. The key is to find sustainable wood suppliers. Luckily over the last few years, the Forest Stewardship Council has put together a fantastic all-inclusive programs that is now being used in more than 80 countries.

These suppliers are audited by the FSC or another accredited 3rd party on the ground using a comprehensive framework that ensures that the forest, animals and humans harvesting the forest will thrive in the future. After the forest and supplier have been certified, they are able to sell their wood to suppliers as FSC certified. However, not only does the forest need to be certified, but if a manufacturer wants to put the FSC certified logo onto products then they will also need to become certified by the FSC. They will audit the factory, and ensure that there is a proper chain of custody system in place to ensure products that are made with FSC woods and are going to be marked as such are not mixed with any products that may have non FSC woods. In my mind the FSC is the premier certification and a top notch organization who is doing a great job.

There are other eco friendly certifications available for wood. SFI and CSA are the largest 2 in North America. SFI was developed by the American Lumber Industry, as their own version of the FSC. This is a decent system, but there is no 3rd party audit required. Wood suppliers will conduct self-audits and review the guidelines on their own. The CSA is in Canada and follows a similar procedure. And while it is not as strict as FSC certification, they still do a good job. North American forests have done very well over the last 20 years.

2 other types of wood also deserve mention. Mango wood, and rubber wood. These grow in plantations and both loose productivity after around 12 years, these trees are then replaced and often sold very cheaply to locals. While not eligible and not as green as FSC woods, they are very renewable and should be praised and used over most other options.

Finally, reclaimed woods are by far the best option. They are taken from old homes and buildings, and reused instead of being put into trash dumps. Some smaller manufacturers have been doing this for a long time, but as I saw in India, there is a lot of old wood out there, and some creative people are selling great value green products.

Another category of materials is rapid renewables. These are plants that grow very quickly, and require very little support to grow. Bamboo is the leader in rapid renewables. It is a type of grass and has been know to grow up to 12” in a single day. It is very fibrous, and its strength is still being used as scaffolding in high-rise construction in India.

There is a hidden downside to bamboo, which has raised a lot of debate this last year. In order to make flooring or wood like materials, it needs to be dried then split in half. After its split in half, its compressed flat and depending on the desired output, re-cut and glued back together. These glues often contain formaldehydes and VOCs, not to mention being petroleum based. Bamboo in its natural state is one of the most green materials that can be found, but even if it has been processed, this is still a much more sustainable option when compared to using mdf and venirs.

Another rapid renewable is water hyacinth and other grasses. These can be dried and made into beautiful decorative accents and even furniture.

On to cushion options for the sofa people here. Almost 1/3 of the polyurethane foams produced in the world are used in the furniture industry. Since these are made from petroleum based chemicals and not renewable at all, they are not considered environmentally friendly. But there are some options out there that are more renewable.

Latex cushions are a more expensive option, but the latex is from a natural plant, and being harvested, thus its been considered a green option.

Even more recently, a hybrid foam made from both soy based materials and petroleum is being considered as a “more” sustainable material than all petroleum based foams. Currently only 10 – 15% soy foams are available, but they are working to get it up to 30% soon. So, supporting a more renewable material is better than nothing at all, and should be considered a step forward.

Last and certainly not least, down and other natural filling for cushions are long time favorites for environmentally safe furnishings.

One known issue to be aware of is land use for latex plantations. One of the side effects of latex being more sustainable is that its demand has been increasing and the plantations have been cutting into more pristine forests. The FSC is fighting this in wood harvesting, but latex users have not.

Now that we covered cushioning, the coverings to go with them are also important if you are selling sustainable furnishings.

We’ll start out with leather. The biggest problems here is the cromium salts used for tanning leather and the amount of toxic waste that is produced. The SFC suggests if you are trying to make your company sustainable and you want leather, to try and use vegetable tanned leather as a better option. But this is not nearly as uniform a finish and will show lots of defects, so the product would need to be specifically designed with this in mind. If you must use chromium tanned leathers, environmentally product certifications companies will not consider this green. But, one thing you can do is to try to cut down on transportation. Using a leather source close to your factory, avoiding shipping hides from Australia to Europe to tan and then from Europe to Asia for production is at least, a positive step.

Natural textiles used for bedding, decoration, seating and rugs should not make use of pesticides. The most common green materials include linens, hemp, abaca, wool and bamboo.

Some know issues: Currently non-organic Cotton consumes 10% of all herbicides, 25% of all pesticides, and 3% of all fresh water. Organic cotton also uses a lot of water, which is why bamboo is still included as a sustainable material since it grows so rapidly, although to make textiles with it requires a lot of processing. But hemp is not widely available and other sustainable materials are not as luxurious.

Most petroleum based materials are not considered sustainable unless they have been made using some recycled materials. Blue sign certification gets into this in great details, and does suggest better synthetic materials and processes to use.

The other major textile certifications to be aware of is Global Organic Textile Standard who certifies processes and materials from growing through manufacturing.

In Window Treatments, Blinds made of bamboo and reeds are the most sustainable.

For Drapery, again, bamboo and organics fabrics are recommended. And the use of synthetic fabrics are not because they do not hold as up well in sunlight.

Flooring recommendations are based on longevity and material base. Bamboo and FSC wood flooring are strong green choices. Cork has also been hot lately, since it is a tree bark and can be removed without damaging trees. Other choices include Ceramic Tiles, linoleum, and concrete because they last so long. For Carpeting and rugs, they do break down faster, but using natural materials, such as wool with natural dyes, sisal, and jute are better options, also try to look for carpets and rugs with natural backings.

Paints and Finishes are a key area to pay attention to. Especially important due to the fact that almost all of the products we buy use finishes of sorts. Again, Volatile Organic Chemicals are an important factor. The Environmental Protection Agency has set the maximum number of VOCs to be 350 parts per million. Lately, there have been a number of paint companies selling low VOC paints. The LEED standard to go by for buying low voc paints is below 150 ppm for non-flat paints, and 50 ppm for flat paints. These paints are better for workers and will help reduce the amount of indoor air pollution in peoples homes. There are also no VOC paints being produced.

Other paint options include water based paints, natural paints made from clays, milk, and natural materials, but most of these still use Volatile Organic Chemicals to keep them stable.

Please note that environmentally safe product certification companies prefer water based paints to petroleum or latex based as they are much less harmful to the environment. Water based paints are a bit more expensive, but the larger issue with them is that switching requires a factory to restructure their finishing systems.

http://www.eartheasy.com/live_nontoxic_paints.htm

Glass products that are made from recycled materials should be considered a better option. And since glass can be recycled, it is a decent option. One thing to watch out for with glass is heavy metals which are often used in art glass to get the great colors.

Ceramic is touted by Ikea as a green material because it can be put back into the earth with low impact on the environment compared to resins and is made from clay. Again, buyers need to be aware that some glazes used contain heavy metals.

Metals are used in a lot of products and the great thing is that they can be recycled. The bad thing is that many processes to finish metals use very toxic chemicals. So, lets talk about them.

Aluminum is one of the better metals, due to its lightweight and the fact that 95% of the worlds available aluminum already has a percentage of recycled material in it. Pretty much airline grade aluminum is the only pure non-recycled aluminum. Actually aluminum is one of the biggest success stories in recycling. The amount of energy needed to recycle aluminum vs take it from the ground and refine is a 95% energy savings. They figured this out a long time ago and it has actively been recycled for decades.

Steel and Iron you may be surprised to know that are both are often also recycled. I actually visited a plant in China doing cast iron fence parts that was melting down old engine blocks. They did not even consider this to be recycling, they were saving money in their mind. So, see if you can find steel and iron parts with a higher recycled content and paint them with low voc paints. If you want to pass a product certification, you’ll need to carefully look at your metal finish options. Most Chrome and Brass Finishes are highly toxic processes, and will not pass environmentally safe product certifications.

Papers made from recycled materials, tree barks or other natural materials that can be peeled off without damaging trees and papers made from FSC forests are great options for lamp shades, wall décor and other gift and decorative accents.

Plastics with a high recycle content are being used right now by Herman Miller, their highly acclaimed Aeorn chair has just passed Cradle to Cradle certification by using 64% recycled content and 96% of it can be recycled again. They are also using painted steel with a high recycled content.

Packaging Materials are another great place to save on waste. Many box manufacturers in China offer recycled cardboard materials at lower prices because they are often not as strong as non-recycled boxes. Now you have an excuse to save money, but obviously making sure the cartons meet your shipping requirements is the first priority. Also, using recycled cardboard or plastic materials instead of foam is a good option. A well designed cardboard or molded plastic inner suspension can often perform as well as Styrofoam and reduce manufacturing costs and material waste. Also, for retailers there are new recycling technologies that can even shrink down foam and sell it again.

Sustainable Furnishings Presentation in Guangzhou

In Eco Friendly Furnshings on March 23, 2009 at 8:36 am

This was from a presentation I gave at the Guangzhou Furniture Fair last week.  Also, I wrote a series of articles on sustainable sourcing.

“Sustainability is not only our future, but also is a growing market.” Find out why consumers want green home furnishings but say they can’t find them.

Cradle to Cradle – Eco Friendly Product Certification

In Eco Friendly Furnshings on February 16, 2009 at 8:47 pm

Green furniture manufacturers may want to look at Cradle to Cradle product certifications a second time.  After an hour on the phone, I’ve learned some valuable information on one of the largest green product certifications companies.  The article below is about, how furniture and home décor suppliers and manufacturers can produce Cradle to Cradle CertifiedCM products without spending a fortune, and how to use the certification to increase sales.

Cradle to Cradle Certified

Cradle to Cradle Certified

“Why would I want Cradle to Cradle certification?”

“Cradle to Cradle is an innovative approach to sustainability that models human industry after nature’s biological metabolism.  To emulate nature’s design, all products should either return to nature or back to industry in infinite and healthy closed loop cycles. “

Cradle to Cradle is one of the most well known environmental certifications available.
Their certification is recognized by USGBC LEED building standards towards an Innovation in Design Credit. The credit is earned if the weighted cost of all Cradle to Cradle CertifiedCM products equals 2.5% of the total building cost.  This means that builders using LEED standards will be looking for products that have been approved by Cradle to Cradle. http://www.mbdc.com/cert_innovation_credit.htm

Also, the biggest customer in the world is also looking!  The United States government and the EPA recognize Cradle to Cradle when evaluating products, and current purchasing guidelines are pushing federal agencies to choose green products. www.epa.gov/epp

Last, Ebay is looking.  With their pending partnership with World of Good, any products with Cradle to Cradle approval can be sold through the World of Good website, which is the largest retail portal for Fair Trade and Eco Friendly products in the world.  http://worldofgood.ebay.com

Many companies are already familiar with the Cradle to Cradle certification, so the real reason for this article is to explain a way to produce green products that are Cradle to Cradle approved without having a crazy cost associated with each product.

Most of the cost to certify a product is in the materials, and not in company visit. The key to maximizing the value of the certification is using the same materials for multiple products. An example:  A company manufacturers coffee tables, many coffee tables are made of only a few materials, wood, glue, screws, and lacquer finish.  If you get your coffee table certified, then by rule, you have gotten all the materials for that coffee table certified.  If you make another product using the exact same materials, then you can also apply to get this product Cradle to Cradle CertifiedCM.  This is important because many furniture companies have many designs of coffee tables using the same materials and to go through the process again would be very expensive.

The basic point has been stated above, if you reuse the same materials that you paid to get certified, you can make hundreds of products and have them approved quickly by Cradle to Cradle.

I recommend breaking down your materials by type:

Natural materials such as Wood, Bamboo, and Cotton are simple for them to certify, and do not cost much.  Just tell them the suppliers, and if they have Forest Stewardship Council (FSC) or social responsibility or fair trade certifications this is seen as a positive and will help move you to a higher Cradle to Cradle certification level.

Certain plastics and metals such as screws, iron parts, and steel (you need to tell them the metal type and metal finish) will need to be tested for toxic heavy metal contamination. Any recycled content will also need to be tested. Testing is not cheap, starting at $300 per material, but the supplier will often pay for the testing since they can use the results to meet other environmental regulations.  Thus, we recommend trying to keep all materials that need testing to a minimum, and using the same materials in all your C2C products.

Also, an interesting feature that was just announced this week (link) is the Cradle to CradleSM  Approved Ingredients label that material suppliers can get.  If you can convince your supplier that they may want to consider getting some of their products approved, then they will be able to sell their C2C approved materials to multiple C2C manufacturers.  Manufacturers will not need to go through the testing process again.  An idea is to offer to pay for a portion of the testing for the manufacturer, so they can sell to other customers, too.

“How do I get certified?”

Getting certified starts with contacting McDonough Braungart Design Chemistry (MBDC), who created the certification program.  First, sending a list of the materials you use and other business details is standard.  Then, they will go over their system, review your company and products you are looking to get certified and offer advise.  Last, they set up a meeting at your manufacturing facility.  Now, if you are well prepared ahead of time you can get most of your materials certified in one shot.

Please note, additional travel fees are charged, depending on the location of your company.
The big picture is that green home furnishing manufacturers can and should use a accredited product assessment system.  Currently, only a few office furniture companies (Allsteel, Haworth, Herman Miller, and Steelcase) have taken on the expense, but I believe that there has been a misconception about the actual cost and how to get certified.

Going forwards, we would like to see more collaboration amongst green companies, to lower the cost to consumers.  Having a large number of suppliers able to sell C2C Approved Ingredients would enable more manufacturers to become Cradle to Cradle Certified and sell many more products under the C2C brand.  Which would be good for the world and consumers.

Not mentioned in this article are environmental assessments, worker conditions, and fair trade practices.  Cradle to Cradle does a better job outlining their standards, for companies who are interested in achieving their Gold or Platinum product rating.  These are important factors that will be discussed in later articles along with other product certification programs.

Follow

Get every new post delivered to your Inbox.